Startseite Naturwissenschaften Microstructure and Mechanical Property of 12Cr Oxide Dispersion Strengthened Steel
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Microstructure and Mechanical Property of 12Cr Oxide Dispersion Strengthened Steel

  • Haijian Xu , Zheng Lu EMAIL logo , Chunyan Jia , Hao Gao und Chunming Liu
Veröffentlicht/Copyright: 25. April 2015

Abstract

Nanostructured oxide dispersion strengthened (ODS) steels with nominal compositions (wt%): Fe-12Cr-2W-0.3Ti-0.3Y2O3 were produced by mechanical alloying and hot isostatic pressing. The microstructure was characterized by means of electron microscopy (EBSD, TEM and HRTEM) and the hardness and the tensile properties at different temperatures were measured. The results showed that the ultimate tensile strength of the fabricated 12Cr-ODS steel reached nearly 1,100 MPa at room temperature and maintained around 340 MPa at 700°C. Nano-oxide particles with size ranging from several nm to 30 nm and the number density was 3.6 × 1020/m3 were observed by TEM. Following heat treatment, including normalizing at 1,100°C for 1 h and tempering at 750°C for 2 h, the average grain size was a little decreased. The number of nano-oxide particles increased and the number density was 8.9 × 1020/m3. Specimens showed much higher ductility and there was a slight increase of ultimate tensile strength and Vickers hardness at the same time.

Introduction

Nanostructured oxide dispersion strengthened (ODS) steels are the leading candidate structure materials for generation of IV and fusion nuclear reactors [13] due to their excellent high-temperature creep properties which allows work temperature beyond 700°C [47] and high irradiation resistance compared with other conventional heat-resistant steels such as austenitic steels [8, 9]. It is believed that ODS steels possess these excellent properties due to their stable nanosized precipitates with high number density formed in the steel matrix. For this reason, ODS steels are considered as one of the promising nuclear structural materials. For fusion application, the Cr content in ODS steels is usually in the range of 9–14% [1012]. The 12% Cr selected for the ODS alloy presented in this work might be promising according to the results presented in a recent study [13], in which a 12Cr-ODS ferritic steel with a recrystallized microstructure shows suitable ductility after neutron irradiation. Usually, thermo-mechanical treatments are applied to HIPed materials in order to improve their mechanical properties [14], but it has been reported in Ref. [15] that the mechanical properties of ODS Eurofer are enhanced after a heat treatment at 1,150°C followed by fast cooling and tempering at 750°C.

In this research, a 12Cr-ODS steel was produced by mechanical milling and hot isostatic pressing. The microstructure and mechanical properties were observed and measured. Heat treatment was conducted to study the effect of temperature on microstructure and mechanical properties.

Experimental

The elemental Fe, Cr, W, Ti, and 0.3 Y2O3 (wt%) powders with purities of 99.5, 99, 99.9, 99.9, and 99.99 wt% were mixed and mechanically alloyed (MA) in a FRITSCH Pulverisette5 planetary mill for 48 h under high-purity Ar atmosphere at room temperature. They were mechanically alloyed in 12% Cr steel vessels of 500 cm3 of capacity using chromium steel balls as grinding media with a rotation speed of 260 rpm and ball-to-powder ratio of 10:1. MA powders were canned and degassed at 400°C for 4 h in vacuum (<10−4 Pa) and then sealed. Hot isostatic pressing (HIP) consolidation process was carried out at 1,100°C for 2 h under a pressure of 200 MPa. The relative density of specimen was measured by means of the Archimedes method and compared to a calculated, theoretical density of the ferritic steel 7.82 g/cm3.

To investigate the effect of normalizing and tempering treatment on grain size, hardness and tensile property, 12Cr-ODS steel was subjected to normalizing at 1,100°C for 1 h and tempering treatment at 750°C for 2 h with air cool (AC) and furnace cool (FC) cooling rate.

Transmission electron microscopy (TEM) samples were cut from the HIPed bar by linear cutting machine. The specimens were mechanically thinned to 50–60 μm and then electrochemically polished in a solution of HClO4 + 90% CH3CH2OH at around –40°C. The surface of the TEM discs was cleaned for a few minutes with an Ar ion beam in small angle in a precise ion polishing system made by Gatan Ltd. The microstructure of the 12Cr-ODS steel was analyzed by JEOL 2100F operated at 200 kV. The EBSD sample cut from HIPed bar with dimension 3 × 5 × 10 mm3 was carried out on a JEOL JSM7001F SEM after electro polishing in step length of 0.1 μm/s. The tensile tests of flat samples 1 mm thick, 3 mm wide and 13 mm gauge length were performed on an SANS-CMT5105 electro-mechanical machine at constant strain rate of 2 × 10−3 mms−1 at room temperature(RT), 400, 600 and 700°C. Vickers microhardness tests for the HIPed bar were performed by using 401MVDTM Vickers hardness tester at a load of 0.98 N. The microhardness values were determined based on the average of five points.

Results and discussion

Microstructure observation

The relative density (the ratio of real density and theoretical density) of the 12Cr ODS steel produced by MA and hot isostatic pressing was greater than 98% by means of the Archimedes method. The microstructure of the 12Cr-ODS steel HIPed and heat treated was observed at JEOL 2100F and FEI TECNCI G20. Figure 1 shows the TEM and EBSD images of the HIPed and heat-treated samples. It can be seen in Figure 1(a) and (b) that the grain size of the fabricated steels was very fine; the big grain diameter was several microns and the small grain diameter was hundreds of nanometers. Figure 1(c) and (d) gives the EBSD image of the 12Cr-ODS steel in HIPed and heat-treated states. No evident anisotropy was observed in the microstructure and the average grain sizes were around 701 nm and 512 nm, respectively, for the HIPed and heat-treated samples. Based on Hall–Petch relation, the smaller grain size means higher yield strength and guarantee the excellent high-temperature creep strength. The EBSD result proved that the HIP process could result in a uniform microstructure with small grain size. It was evident that the grain size of 12Cr-ODS steel was refined by heat treatment for getting close to equilibrium constitution due to the dynamic recrystallization. [16].

Figure 1: (a), (b) TEM images of HIPed and heat-treated ODS steels, (c), (d). EBSD images of HIPed and heat-treated ODS steels.
Figure 1:

(a), (b) TEM images of HIPed and heat-treated ODS steels, (c), (d). EBSD images of HIPed and heat-treated ODS steels.

Figure 2(a) and (b) shows that a high number density precipitates with size less than 30 nm could be observed in the TEM bright-field under-focused images. It shows that some oxide particles are sphere with 2–5 nm diameter. Based on results of M.K. Miller this oxide particles are non-stoichiometric complex Y-Ti-O nanoclusters which were coherent with the matrix [17]. The other precipitates with the Y/Ti ratio 1~2 are stoichiometric Y2Ti2O7, which was semi-coherent or non-coherent with the matrix. This was confirmed by HRTEM analysis. A precipitate was indexed as Y2Ti2O7 with a (0 1–1) zone axis, as shown in Figure 2(c). Two atom planes are (4 0 0) and (2 2 2) with an angle of 54°. No Y2TiO5 precipitates are found in this 12Cr-ODS steel. In general, Y2Ti2O7 precipitates are larger than Y–Ti–O clusters. The formation of Y–Ti–O nanoclusters and precipitates depends on composition and processing parameters, but the comprehensive mechanism is not clear yet. Figure 2(b) reveals that these nanocomplex oxide particles were very stable and that the number of precipitates increased with the heat treatment. Figure 2(d) shows the size distribution of nanosized precipitates for the 12Cr-ODS sample in different states. This is the reason why 12 Cr-ODS steel has good mechanical properties at high temperature. High number density nanosized particles exerted a pinning force on grain boundaries to retard boundary migration. These stable fine precipitates were also expected to benefit the irradiation resistance [18].

Figure 2: (a), (b) TEM images of precipitates of HIPed and heat-treated ODS steels, (c) HRTEM of the pyrochlore structure Y2Ti2O7, (d) Precipitate size distribution in ODS steels with different states.
Figure 2:

(a), (b) TEM images of precipitates of HIPed and heat-treated ODS steels, (c) HRTEM of the pyrochlore structure Y2Ti2O7, (d) Precipitate size distribution in ODS steels with different states.

Tensile strength test

The stress–strain curves of 12Cr-ODS steel and normalizing and tempering samples at room temperature(RT), 400, 600 and 700°C were shown in Figure 3. The tensile properties of the tested specimens are summarized in Table 1. It is clear that 12Cr-ODS steel has excellent ultimate tensile strength of about 1,087 MPa at RT. The ultimate tensile strength value maintained at 336 MPa at 700°C. With the increasing temperature, the ultimate tensile strength of 12Cr-ODS steel decreased. The total elongation increased with the increasing temperature and reached 18.7% at 600°C. The very high tensile strengths at RT and high temperature make the low activation 12Cr-ODS steel promising for fusion reactor application. However, the fabricated steel needs higher strength and better toughness. Efforts, such as deformation works combined with heat treatment, are necessary for improving the ductility of the fabricated materials. It should be noted that a very high ultimate tensile strength (about 1,183 MPa) is achieved at RT and the total elongation reached 20.8% at 600°C by heat treatment. It was clear that the ultimate strength and the total elongation increase is due to the high density of nanoprecipitates with size less than 30 nm uniformly distributed in the microstructure; another reason is the small grain size. A similar feature observed in the HIPed and heat-treated samples is that the total elongation measured at 600°C has the highest value. At this temperature the plastic deformation is subjected to a viscoplastic response at a constant stress at an imposing constant strain rate. Otherwise in high temperature during deformation the damage of samples develops quickly and failure occurs with minimum tertiary creep above this temperature due to the dynamic recovery mechanism, commonly observed in α-Fe steels due to the annihilation of dislocations which leads to the steady-state substructure [19].

Figure 3: (a), (b) Stress–strain curve of HIPed and heat-treated ODS steels at different temperatures.
Figure 3:

(a), (b) Stress–strain curve of HIPed and heat-treated ODS steels at different temperatures.

Table 1:

High-temperature tensile testing of the HIPped and heat-treated ODS steel.

T, °CODS steel HIPedODS steel heat-treated
UTS, MPaTotal elong.%UTS, MPaTotal elong.%
251,0875.51,1836.6
4009568.41,0019.5
60049218.751820.8
70033613.536413.7

Hardness test

Hardness test was carried out on a sample with dimension of 3 × 5 × 10 mm3. The hardness value of HIPed sample is 339±18 HV. The hardness value of heat-treated sample is 369±8 HV. It is clear that the hardness values increased by heat treatment. The hardness value increased, which also contributed to the number of precipitates that increased and the average grain size that decreased.

Conclusion

A low activation 12Cr-ODS steel was fabricated by mechanical alloying combined with HIPing. No evident anisotropy was observed in the microstructure and the average grain sizes were around 701 nm and 512 nm, respectively, for the HIPed and heat-treated samples. Y-, Ti-complex oxide particles with size of several nm to 30 nm were formed in the 12Cr ODS steel. Pyrochlore structure Y2Ti2O7 precipitates were observed. The grain of the ODS steel was refined and the number of nanosized particles increased by normalizing and tempering treatment due to the dynamic recrystallization. The tensile strength tests of the produced 12Cr-ODS steel showed that the ultimate tensile strength of the produced steel was 1,087 MPa at room temperature and maintained around 336 MPa at 700°C. It should be noted that the total elongation reached 20.8% at 600°C for the heat-treated sample. The excellent tensile property makes possible this alloy to be used as a structural material in fusion reactor applications. But the ultimate tensile strength values were slightly low and need further improvement. Some other performances, such as the irradiation resistance behavior, will be conducted in the next step work.

Funding statement: Funding: This research is supported by the National Natural Science Foundation of China (5147 1049 and 91026013), National Basic Research Program of China (2011CB610405), Fundamental Research Funds for the Central Universities (N120510001) and Specialized Research Fund for the Doctoral Program of Higher Education (201300 42110014).

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Received: 2014-9-17
Accepted: 2015-3-10
Published Online: 2015-4-25
Published in Print: 2016-3-1

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